陶板生產線設備

Ⅳ Main equipment character and choose type

（一）、 Raw material settlement and molding equipment part one

Raw material settlement, molding and experiment equipment character as following:  

1. PC-250X400式破碎機crusher

●進口尺寸input size: 250X400

●最大進料粒度max input material size：210mm

●排出口調整范圍output adjust rate:20-60mm

●處理能力settlement capcity：5-20t/h

●總裝機功率motor power:15KW

●外形尺寸overall size:1300X1090X1270mm

●設備重量weight: about27000Kg

2. TCLW-40式喂料機feeder

●料箱總容積box volume:15M3

●喂料時間loading material time:20-40min/time

●主軸轉速main axes rpm:2Rpm

●破碎軸轉速crushing axes rpm:83Rpm

●總裝機功率motor power:7.7KW

●外形尺寸overall size:7000×2100×2740mm

●設備重量weight:about5000Kg

3.磨粉系統（含破碎部分）grinder system(including the crushing part)

●磨輥數量grinding roller qty：4個

●磨輥大徑grinding roller dia×高度height：Φ320×200 mm

●磨環內徑grinding roller inner dia×高度height：Φ980×200 mm

●最大進料粒度input size of material ：<25 mm

●成品粒度output size of material：1.6－0.045，

最細可達min material can reach up to 0.038 mm

●產量capacity：3 － 8t/h

●外形尺寸overall size：9.91×5.365×8.31M

4. TCIW5鏈板箱式喂料機link joint box type feeder

●料箱總容積box volume:5M3

●喂料時間feeder time：20～40min/time

●主軸轉速main shaft rpm：2Rpm

●破碎軸轉速crushing shaft rpm：83Rpm

●總裝機功率motor power：7.7KW

●全機總重weight：about2500Kg

●外形尺寸overall size：4770×2100×2360mm

5．WDH強力混料機high strength material mixer

●進料容量inlet capability：300L

●攪拌時間mixing time：35－45S

●額定生產率rate production：17.5－21M3/h

●主電機功率main motor power：15KW

●水泵電機功率water pump power：0.75KW

●外形尺寸overall size：4448×2797×4606mm

●設備重量weight：3780Kg

6 WDJS240×60雙軸攪拌機two-shaft mixer

●生產能力capacity:30-40M3/h

●配用動力motor power:Y30-4級grade

●功率power:22KW

●主軸轉速main shaft rpm:56rpm

●外形尺寸overall size:4500×1250×800mm

●設備重量weight:3200Kg

7 WD1200圓盤給料機disc feeder

●生產能力capacity：10－30M3/h

●篩筒直徑dia of cylindrical screen：φ1200mm

●集料盤直徑dia of aggregating disc：φ1900mm

●粉碎臂直徑dia of crushing arm：φ1190mm

●篩孔尺寸size of screen mesh：φ22mm（small end）

φ25mm（big end）

●入料粒度inlet material granularity：≤3-5mm

●粉碎臂轉速roration speed of crushing arm：0-8Rpm

●集料盤轉速rotation speed of aggregating disc：6.5Rpm

●電動機功率motor power：30KW

●外型尺寸overall size：2400×1900×2300mm

●重量weight：6000Kg

8. 真空泵vacuum pump

●抽氣速率air exhaust speed: 120L/h   

●極限真空度limit vacuum degree: 0.6Mp

●電機功率motor power:5.5kw

8. 四軸真空擠出機four-shaft vacuum extruder

●生產能力capacity:6-8T/h

●擠泥螺旋直徑extruding pug screw dia:φ520mm

●擠泥壓力extruding pug pressure:≥3MPa

●真空度vacuum degree:98kpa

●電機功率motor power:55kw

●外形尺寸overall size:about4566×1950×1413mm

●全機凈重weight:7000Kg

實驗用設備部分技術描述

experiment equipment parts technical description：

1、TCJ1320真空擠出機vacuum extruder

●生產能力capacity： 600—800kg/h

●泥料含水率moisture of the pug： 14—16%

●擠管螺旋直徑extruding pipe screw dia：φ200mm

●擠制軸轉速extruding axes turning speed： 10—30t/min

●功率power： 18.5kw（無級調速電機stepless adjustable speed motor）

●外形尺寸overall size（長L×寬W×高H）：4200×996×664mm

●全機凈重whole set weight： 2000kg

4、混料攪拌機mixing material mixer

●料桶轉速material barrel turning speed：25rpm

●混料室容積mixing material room dimension：0.5m2

●選配電機功率choosing motor power：2.2KW

●生產能力capacity：3t/h

●外形尺寸overall size：1500×850×1550mm

5、高溫電爐high-temperature cooker

●額定功率rate power： 4Kw

●額定電壓rate voltage： 220V

●額定溫度rate temperature： 1350℃

●爐膛尺寸hearth size：250×150X100mm

6、干燥箱drying box

●額定功率rate power：4Kw

●額定電壓rate voltage：220V

●最高溫度max temperature：300℃

●外形尺寸overall size：200X250X200

7、電子稱electronic scale

●精度precision：±1g

●最大量程max range：1000g

（二）、輥道窯干燥及燒成設備roller kiln drying and firing equipment

     1．輥道窯干燥及燒成系統供貨清單見表2

roller kiln drying and firing system goods list two

2．設備主要性能指標main character of the equipment：

A輥道式干燥器roller type drying wear

該干燥窯可使磚坯在很寬的干燥周期范圍內實現均勻快速干燥，（視整個工藝參數的均一性和磚坯條件的穩定性而定）。該干燥窯由輥臺式箱體組成，每段窯體分布輥棒，組成三層連續的運輸通道。

This drying kiln can make the adobe dried fast and uniformity in the drying cycle, (the drying cycle is made by the adobe technics). This drying kiln was made up by roller plate type boxes, every kiln body distributing roller, and it made into three floors transporting way.   

干燥窯主要技術參數main parameter of the drying kiln：

長度length：109.2m

標準單元節數（2.1米）：52節

Standard unit set (2.1m): 52 sets

通道額定寬度：2.3米

Rated width of the channels: 2.3m

干燥溫度drying temperature：＜250℃

坯體入窯含水率：～18%

Percentage of moisture of the adobe when inter the kiln: ～18%

坯體出窯含水率：約0.5-1.0%

Percentage of moisture of the adobe when out the kiln: about 0.5-1.0%

B 燒成輥道窯firing roller kiln

（1）技術參數technical parameter

長度length：203.7m，標準單元節數Standard unit set（2,100mm）：97節sets

其中窯前干燥：8節 ，燒成窯：89節

There into, front drying: 8 sets, firing kiln: 89sets.  

燒成通道額定寬度：2300毫米，燒成有效使用寬度：1900毫米

Firing channels rated width: 2300mm, effected width of firing: 1900mm

最大裝載高度：≤50毫米 max loading height: ≤50mm

（2）產量計算依據capacity account

以300×600mm 磚為基本產品，產量如表3所示：

take 300×600mm as example, the capacity is as list three:

300X600size products capacity規格格產品產量        表3 list three

注: 燒成時間最終取決配方、坯體厚薄、入窯前的水份等因素，240分鐘的基本周期只是略顯保守的計算產量的理論參考時間。

Note: the firing time depends on the prescription, adobe’s thickness and the moisture when inter the kiln and so on, and 240 minutes is the reference time.

五．生產人員編制authorized production worker

  根據本方案的生產工藝流程和生產特點，對全廠人員作如下編制

車間生產工人83人，后勤管理人員27，共110人，具體如表4所示

According to the art working and character of this project, the workers were authorized as following: workhouse: 83 persons, logistics management person:27 persons, total amount: 110 persons. Please see list four in detail.